Hello_

Subscribe Now

Subscribe Now

Unipack Corrugated Launches India Operations Through Strategic Acquisition of Congzhou Machinery

Unipack Corrugated Launches India Operations Through Strategic Acquisition of Congzhou Machinery

Unipack Corrugated Launches India Operations Through Strategic Acquisition of Congzhou Machinery

Unipack Corrugated Launches India Operations Through Strategic Acquisition of Congzhou Machinery

published on

Mar 25, 2025

reading time

16 Minutes

16 Minutes

written by

Anurag Biyani

Vice President

UniPack India

share article

additional resources

Anurag Biyani

CEO, UniPack India

Second Author

Sr. Engineer, Sales and Marketing

India's corrugated packaging industry is witnessing a significant transformation with the entry of a comprehensive solutions provider poised to redefine manufacturing standards. Unipack Corrugated has officially announced its launch in the Indian market through the strategic acquisition of Congzhou Machinery, establishing itself as a dedicated entity to serve the rapidly growing ₹50,000 crore packaging industry.

A Strategic Foundation for Indian Operations

The foundation of Unipack's presence in India is built upon the proven capabilities of Congzhou Machinery. Founded in 2012, Congzhou has earned a strong reputation through the successful installation of over 100 automatic board plants across South Asia and Africa. This strategic acquisition enables Unipack to immediately leverage established local manufacturing expertise and existing infrastructure.

"Today heralds a new era for the corrugated machinery landscape in India," stated Mr. Anurag Biyani, Vice President – India Operations at Unipack. "By combining Congzhou Machinery's invaluable manufacturing experience and team with Unipack's global perspective on technology and a fresh, customer-centric approach, we are uniquely positioned to deliver exceptional value and cutting-edge solutions to corrugated packaging manufacturers throughout India."

Unipack's entry strategy centers on three core pillars: developing robust local capabilities, fostering innovation through research and development within India, and building an extensive, responsive service network across the country.

Innovative Product Lines Tailored for Indian Manufacturers

At launch, Unipack introduces its premier UniCorr product line, featuring High-Speed Automatic Corrugated Board Plants engineered for manufacturers seeking automation and significant business scaling. The UniCorr range addresses diverse operational needs through three specialized product lines:

  1. Smart Line – Tailored for emerging corrugators beginning their automation journey

  2. Pro Line – Designed for established businesses scaling production beyond 3,500 tonnes monthly

  3. Giant Line – Engineered for high-volume facilities producing over 8,000 tonnes per month

Complementing the board production technology, Unipack has also launched its comprehensive Board Finishing solutions through distinct product identities:

  • UniPrint – Advanced printing technology

  • UniCut – Precision cutting solutions

  • UniFold – Automated folding systems

These systems are designed to transform raw corrugated sheets into finished, value-added packaging products with outstanding precision, efficiency, and operational flexibility.

Beyond Machinery: A Holistic Solutions Ecosystem

What truly distinguishes Unipack's market entry is its comprehensive approach that extends beyond equipment manufacturing. The company has developed an integrated solutions ecosystem specifically tailored for the unique challenges of Indian manufacturing operations:

Operational Excellence Solutions

  • Quality Management Excellence – Statistical process control methodologies and certification support adapted for Indian manufacturing

  • Workforce Optimization – Analysis and improvement strategies suited to local labor environments

  • Wastage Reduction – Targeted approaches focusing on material usage and energy efficiency

  • Maintenance Excellence – Advanced protocols including predictive and preventive strategies

Strategic Consulting Services

  • Business Consultancy – Specialized market assessments of the Indian corrugated sector

  • Business Scaling Programs – Structured roadmaps for capacity expansion

  • Turnkey Project Solutions – Complete factory design and infrastructure development optimized for Indian conditions

Technology Transformation

  • Smart Factory Automation – Implementation planning for phased adoption

  • Industry 4.0 Transformation – Integration roadmaps for digital manufacturing

  • Plant Modernization Programs – Assessment and upgrade strategies for legacy equipment

"Our approach is deeply rooted in understanding the specific needs of the Indian corrugated sector," explained Mr. Biyani. "We've developed programs that directly address local realities, from business sustainability concerns to workforce development requirements, providing manufacturers with a clear pathway to achieve globally competitive production capabilities."

Setting New Standards in Customer Support

Recognizing that robust after-sales support is paramount in the Indian context, Unipack is launching with an extensive customer-focused support infrastructure across the country:

  • Five strategically located regional technical support and spares distribution hubs in Delhi, Mumbai, Chennai, Hyderabad, and Kolkata

  • 24/7 technical assistance available in Hindi and major regional languages

  • Dedicated spare parts logistics network ensuring rapid availability of critical components

  • Comprehensive operator training academy at the main plant

  • Complimentary consultancy services for plant optimization and process improvement

  • IoT-enabled preventive maintenance and remote diagnostic capabilities

"Reliable technical support and immediate access to spare parts are absolutely critical for Indian corrugators," affirmed Mr. Shashank Kumar, Head of Customer Success at Unipack India. "Our expansive support network is designed to ensure that expert technical assistance is never more than eight hours away, significantly minimizing downtime and maximizing operational efficiency for our valued partners."

A Vision for Continuous Innovation

Unipack's entry signifies a long-term commitment to the Indian market, underscored by a clear roadmap for future development. Plans include the introduction of advanced Manless Board Product Lines by 2026, followed by an integrated Digital Platform scheduled for launch in August 2025.

This comprehensive digital suite will feature interconnected modules for Production Management, Intra-Logistics, Quality Management, Business Intelligence Dashboards, Order Management, Automatic Plant Management, and the UniConnect mobile supervision platform.

"Our launch in India is just the beginning," concluded Mr. Biyani. "We are dedicated to continuous innovation in both machinery and digital solutions, positioning Unipack as a comprehensive partner supporting the entire lifecycle of corrugated manufacturing operations in India."

Industry Impact and Outlook

Unipack's strategic entry comes at a time when India's packaging industry is experiencing significant growth, driven by expanding e-commerce, increased manufacturing activity under the Make in India initiative, and growing demand for sustainable packaging solutions.

The company's comprehensive approach – combining advanced machinery with tailored solutions and unprecedented support infrastructure – addresses many of the challenges that have historically limited productivity and quality in India's corrugated packaging sector.

By bringing global best practices with localized solutions, Unipack is positioned to play a transformative role in elevating industry standards and capabilities across the Indian corrugated packaging landscape.

India's corrugated packaging industry is witnessing a significant transformation with the entry of a comprehensive solutions provider poised to redefine manufacturing standards. Unipack Corrugated has officially announced its launch in the Indian market through the strategic acquisition of Congzhou Machinery, establishing itself as a dedicated entity to serve the rapidly growing ₹50,000 crore packaging industry.

A Strategic Foundation for Indian Operations

The foundation of Unipack's presence in India is built upon the proven capabilities of Congzhou Machinery. Founded in 2012, Congzhou has earned a strong reputation through the successful installation of over 100 automatic board plants across South Asia and Africa. This strategic acquisition enables Unipack to immediately leverage established local manufacturing expertise and existing infrastructure.

"Today heralds a new era for the corrugated machinery landscape in India," stated Mr. Anurag Biyani, Vice President – India Operations at Unipack. "By combining Congzhou Machinery's invaluable manufacturing experience and team with Unipack's global perspective on technology and a fresh, customer-centric approach, we are uniquely positioned to deliver exceptional value and cutting-edge solutions to corrugated packaging manufacturers throughout India."

Unipack's entry strategy centers on three core pillars: developing robust local capabilities, fostering innovation through research and development within India, and building an extensive, responsive service network across the country.

Innovative Product Lines Tailored for Indian Manufacturers

At launch, Unipack introduces its premier UniCorr product line, featuring High-Speed Automatic Corrugated Board Plants engineered for manufacturers seeking automation and significant business scaling. The UniCorr range addresses diverse operational needs through three specialized product lines:

  1. Smart Line – Tailored for emerging corrugators beginning their automation journey

  2. Pro Line – Designed for established businesses scaling production beyond 3,500 tonnes monthly

  3. Giant Line – Engineered for high-volume facilities producing over 8,000 tonnes per month

Complementing the board production technology, Unipack has also launched its comprehensive Board Finishing solutions through distinct product identities:

  • UniPrint – Advanced printing technology

  • UniCut – Precision cutting solutions

  • UniFold – Automated folding systems

These systems are designed to transform raw corrugated sheets into finished, value-added packaging products with outstanding precision, efficiency, and operational flexibility.

Beyond Machinery: A Holistic Solutions Ecosystem

What truly distinguishes Unipack's market entry is its comprehensive approach that extends beyond equipment manufacturing. The company has developed an integrated solutions ecosystem specifically tailored for the unique challenges of Indian manufacturing operations:

Operational Excellence Solutions

  • Quality Management Excellence – Statistical process control methodologies and certification support adapted for Indian manufacturing

  • Workforce Optimization – Analysis and improvement strategies suited to local labor environments

  • Wastage Reduction – Targeted approaches focusing on material usage and energy efficiency

  • Maintenance Excellence – Advanced protocols including predictive and preventive strategies

Strategic Consulting Services

  • Business Consultancy – Specialized market assessments of the Indian corrugated sector

  • Business Scaling Programs – Structured roadmaps for capacity expansion

  • Turnkey Project Solutions – Complete factory design and infrastructure development optimized for Indian conditions

Technology Transformation

  • Smart Factory Automation – Implementation planning for phased adoption

  • Industry 4.0 Transformation – Integration roadmaps for digital manufacturing

  • Plant Modernization Programs – Assessment and upgrade strategies for legacy equipment

"Our approach is deeply rooted in understanding the specific needs of the Indian corrugated sector," explained Mr. Biyani. "We've developed programs that directly address local realities, from business sustainability concerns to workforce development requirements, providing manufacturers with a clear pathway to achieve globally competitive production capabilities."

Setting New Standards in Customer Support

Recognizing that robust after-sales support is paramount in the Indian context, Unipack is launching with an extensive customer-focused support infrastructure across the country:

  • Five strategically located regional technical support and spares distribution hubs in Delhi, Mumbai, Chennai, Hyderabad, and Kolkata

  • 24/7 technical assistance available in Hindi and major regional languages

  • Dedicated spare parts logistics network ensuring rapid availability of critical components

  • Comprehensive operator training academy at the main plant

  • Complimentary consultancy services for plant optimization and process improvement

  • IoT-enabled preventive maintenance and remote diagnostic capabilities

"Reliable technical support and immediate access to spare parts are absolutely critical for Indian corrugators," affirmed Mr. Shashank Kumar, Head of Customer Success at Unipack India. "Our expansive support network is designed to ensure that expert technical assistance is never more than eight hours away, significantly minimizing downtime and maximizing operational efficiency for our valued partners."

A Vision for Continuous Innovation

Unipack's entry signifies a long-term commitment to the Indian market, underscored by a clear roadmap for future development. Plans include the introduction of advanced Manless Board Product Lines by 2026, followed by an integrated Digital Platform scheduled for launch in August 2025.

This comprehensive digital suite will feature interconnected modules for Production Management, Intra-Logistics, Quality Management, Business Intelligence Dashboards, Order Management, Automatic Plant Management, and the UniConnect mobile supervision platform.

"Our launch in India is just the beginning," concluded Mr. Biyani. "We are dedicated to continuous innovation in both machinery and digital solutions, positioning Unipack as a comprehensive partner supporting the entire lifecycle of corrugated manufacturing operations in India."

Industry Impact and Outlook

Unipack's strategic entry comes at a time when India's packaging industry is experiencing significant growth, driven by expanding e-commerce, increased manufacturing activity under the Make in India initiative, and growing demand for sustainable packaging solutions.

The company's comprehensive approach – combining advanced machinery with tailored solutions and unprecedented support infrastructure – addresses many of the challenges that have historically limited productivity and quality in India's corrugated packaging sector.

By bringing global best practices with localized solutions, Unipack is positioned to play a transformative role in elevating industry standards and capabilities across the Indian corrugated packaging landscape.

UNIPACK

UniPack Corrugated (I) Pvt. Ltd.

Plot No. L-148 & 149, Verna Industrial Estate,

Verna - Goa. 403722

hello@unipack.asia

© 2025 - Unipack Corrugated - All Rights Reserved

UNIPACK

UniPack Corrugated (I) Pvt. Ltd.

Plot No. L-148 & 149, Verna Industrial Estate,

Verna - Goa. 403722

hello@unipack.asia

© 2025 - Unipack Corrugated - All Rights Reserved

UNIPACK

UniPack Corrugated (I) Pvt. Ltd.

Plot No. L-148 & 149, Verna Industrial Estate,

Verna - Goa. 403722

hello@unipack.asia

© 2025 - Unipack Corrugated - All Rights Reserved

UNIPACK

UniPack Corrugated (I) Pvt. Ltd.

Plot No. L-148 & 149, Verna Industrial Estate,

Verna - Goa. 403722

hello@unipack.asia

© 2025 - Unipack Corrugated - All Rights Reserved